Kolormatrix Exposure Equation:
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The Kolormatrix Exposure Equation calculates the required exposure time for screen printing based on mesh count, standard reference, base exposure time, and a dimensionless factor. It provides accurate exposure settings for different screen meshes in the printing process.
The calculator uses the Kolormatrix equation:
Where:
Explanation: The equation accounts for the relationship between different mesh counts and their required exposure times, with the factor providing adjustment for specific emulsion or printing conditions.
Details: Accurate exposure calculation is crucial for achieving proper stencil development in screen printing, ensuring clean image reproduction, and maintaining consistent print quality across different mesh types.
Tips: Enter base exposure time in seconds, mesh count in threads per inch, standard reference mesh count in threads per inch, and the dimensionless factor. All values must be valid positive numbers.
Q1: What is the typical range for the factor value?
A: The factor typically ranges between 1.0 and 2.0, depending on the emulsion type and specific printing conditions.
Q2: How do I determine the base exposure time?
A: Base exposure time is usually determined through exposure tests using your standard mesh count under specific lighting conditions.
Q3: Can this calculator be used for different emulsion types?
A: Yes, but the factor value may need adjustment for different emulsion formulations and their sensitivity characteristics.
Q4: What is the significance of the standard mesh count?
A: The standard mesh count serves as the reference point for which the base exposure time was originally calibrated.
Q5: How accurate is this calculation method?
A: The equation provides a good starting point, but final exposure times should always be verified with test exposures for specific materials and conditions.